Footwear Trivia: How Shoes are Made

If you are thinking about the process of the making of shoes, you may have also tried to look for answers online. The manufacturing of shoes specifically caters to the varying shoe sizes of different individuals. Additionally, it is noteworthy to consider that shoes are sometimes hand-tailored by a shoemaker or processed through the collective creation of a machine-assisted design. Read along and find out how shoes are made.

Designing the Shell Pattern

Just before a shoe print or a shoe product is marketed into the various retail outlets worldwide, companies undergo a contemplation and design phase. The shell pattern is a design structure that is flat in orientation and stretches out to make a three-dimensional shape. After the shell pattern is over, the shoemaker can make the shoe parts’ initial designs and then send them over to the shoe factory’s cutting department, where people make them into several parts. Shoe brands like Frankie 4 also undergo the same process in producing their top-quality shoes.

Stitching the Cut-out Parts

After the initial design of the parts and people cutting the parts out to different shoe pieces, they are then forwarded to the stitching department for gradual assembling. The kits’ organisation and the stitching of the parts are composed of a single department in the whole shoemaking process, which sometimes contains over 50 – 100 employees. The “stitchers” add reinforcements and put together the shell’s outer shell, lining, and other ancillary parts. This department is also responsible for securing the shoe handles, such as the heel forming operations. Ultimately, the collective process of undergoing this extensive phase concludes when the shoe is finally forwarded to the assembly line.

Soles and Decorative Add-ons

The forwarded product from the cutting department is then incorporated with the insoles and decorative add-ons. Notably, the inside portion of the shoe is still not fitted for use and is rough to feel. So, an additional layer of filler material is added to ensure the user’s maximum comfort. The insole is then glued on and stitched to help fasten it in the right place. Subsequently, the exterior is taken care of by hiding the seam holes and by embedding the process of ironing, dyeing, and polishing. Lastly, the logo and brand insertion happens, and the shoe is finally cleaned off. The technique is the same for all types of footwear brands. Companies and designs like Frankie 4 undergo an intricate process to add decorative elements to their high-quality designs.

The Shoe Room

The final step in the shoemaking process is the displaying of the final product in the shoe room. The last department is where the shoe product gets its final touches, and people make the polishing of the final style. Most notably, this is where the extensive implementation of quality check takes place to ensure that the shoe has no dents, no evident holes or any other damages incurred during the manufacturing process.

In this article, you gained valuable insights into the making of shoes, and now you know the process step by step.

Author bio: Steffy Alen is a copywriter and content strategist. She helps businesses stop playing around with content marketing and start seeing the tangible ROI. She loves writing as much as she loves the cake.